REalloys - Strategic U.S. Rare Earth Supply Chain Leader

Strategic U.S. Rare Earth Supply Chain Leader

Rebuilding America’s Rare Earth & Magnet Manufacturing

REalloys Inc. is a U.S. company dedicated to rebuilding domestic supply chain resilience for Rare Earth Elements and Rare Earth Magnets. Through fully integrated operations – from recycling and mining to oxide production, metallization, alloying, and magnet manufacturing – we deliver the critical materials that power defense, electrification, and renewable energy.

  • Vertically Integrated Operations: Recycling, mining, oxide production, metallization, alloying, and magnet manufacturing.
  • Critical Magnet Metals: Essential for national defense, electrification, and renewable energy systems.
  • Domestic Supply Chain Security: Reduces reliance on foreign sources and strengthens U.S. resilience.

  • Innovation & Sustainability: Advanced processes ensure efficiency, compliance, and environmental responsibility.

Capabilities

100% Vertical Integration
Full Vertical Integration

From mine to finished magnets, a complete domestic supply chain ensures control, traceability, and strategic resilience.

Radiological Separation Capability
Radiological Separation Capability

Only North American company with proven uranium and thorium removal for safe, compliant rare earth processing.

Advanced Solvent Extraction
Advanced Solvent Extraction

High-yield, zero-liquid-discharge system built entirely in North America for clean, scalable rare earth recovery.

HF-Free Metal Production
HF-Free Metal Production

Eliminates hydrofluoric acid in rare earth refining, reducing environmental risk and improving operational safety.

Flexible Feedstock Access
Flexible Feedstock Access

Processes ores, recycled magnets, e-waste, lamp phosphors, and coal byproducts for secure, diversified input streams.

Federal Program Eligibility
Federal Program Eligibility

Meets criteria for Title III, DPA, DOE 17/48C/45X, IRA tax credits, and other U.S. strategic funding programs.

100% Vertical Integration – from Mines to Magnets

100% Vertical Integration – from Mines to Magnets

North America’s Only Uranium/Thorium Removal Capability

REalloys + SRC: Unlocking Rare Earth Supply Chains

REalloys, through its partnership with SRC, operates the only North American facility capable of cracking ores and removing uranium and thorium at commercial scale – eliminating the radioactive bottleneck that blocks nearly all other Western processors.

  • Regulatory Breakthrough: SRC holds CNSC licenses for chemical processing, radioactive effluent treatment, and long-term storage.

  • Monazite Access: Enables legal processing, transport, and export of clean REE intermediates.

  • Defense-Grade Output: Produces non-radioactive MREC and separated oxides for certified magnet production.

  • Global Advantage: Accepts international monazite, offering miners a compliant Western outlet.

  • Strategic Moat: Creates the only Western cracking + separation hub that bypasses the uranium/thorium choke-point.

Facility Ore cracking? U/Th removal? Commercial scale?
SRC (Canada) Yes Yes Yes (first)
Lynas (USA, Texas) Planned (not operational) Not licensed for Thorium No
MP Materials (USA) No monazite cracking No No
Energy Fuels (USA) Cracks monazite but does NOT remove Thorium; sends Th residues for disposal Very limited Not full-chain
U.S. labs/pilots Small pilots only Yes (~lab) No
SRC’s Proprietary SX Platform for Rare Earth Separation
SRC’s Proprietary SX Platform for Rare Earth Separation

Next-Gen Solvent Extraction – Made in North America

SRC’s Proprietary SX Platform for Rare Earth Separation

REalloys’ partner SRC has developed the only commercial-scale, purpose-built rare-earth solvent extraction (SX) system in North America. Designed, engineered, and manufactured entirely in-house, SRC’s SX cells, mixer-settlers, and control architecture are optimized for monazite-derived rare-earth chlorides, delivering cleaner separation and higher throughput than legacy or licensed systems.

  • Unique Capability: Only North American SX train purpose-built for rare earths.

  • Optimized Design: Custom phase geometries, residence times, and solvent ratios reduce carryover and boost efficiency.

  • Advanced Automation: AI-driven controls dynamically adjust flow rates, pH, dosing, and redox conditions across hundreds of stages.

  • Operational Impact: Lower labor needs, stabilized equilibrium, and consistent reproducibility at scale.

  • Integrated System: Combines upstream U/Th decontamination with downstream ultra-high-purity oxide production.

  • Global Differentiator: A Western-grade SX capability with few analogs outside China.

HF‑Free Metallization – Safer, Cleaner, Compliant

REalloys’ Breakthrough in Rare Earth Processing

REalloys has developed a rare earth oxide‑to‑fluoride conversion process that eliminates hydrofluoric acid (HF) – one of the most hazardous and tightly regulated chemicals in industry. This innovation enables safer, cleaner, and more compliant production of rare earth metals, while improving efficiency and purity.

  • No HF Required: Removes toxic waste streams, costly handling infrastructure, and regulatory barriers.

  • Higher Purity: Produces cleaner, drier fluoride intermediates with lower oxygen contamination.

  • Improved Yields: Enables more efficient metallothermic reduction and higher metal output.

  • Lower Costs: Cuts waste treatment, insurance, materials handling, and furnace corrosion.

  • Strategic Impact: Supports U.S. national security by enabling domestic, scalable metallization independent of Chinese HF‑based flows.

  • Resilient Supply Chain: Unlocks high‑purity metals (Dy, Tb, Sm, Gd, Y) essential for magnets.

Eliminating the use of Hydrofluoric Acid (HF) for production of Rare Earth Metals
Eliminating the use of Hydrofluoric Acid (HF) for production of Rare Earth Metals
Feedstock Diversity
Feedstock Diversity

Feedstock Diversity – Ores & Secondary Sources

REalloys’ Multi‑Source Rare Earth Supply Strategy

REalloys secures rare earth elements from a diverse mix of primary ores and secondary resources, ensuring resilience, scalability, and sustainability across its supply chain.

  • Hoidas Lake (Canada): 190,000 t/year ore feed; 3,800 t TREO; ~20,100 t concentrate at 9.3% REO.

  • Monazite (SRC Agreement): 3,000 t/year supply → up to 530 t/year rare earth metals.

  • St. George Araxá Project (Brazil): MOU for 40% of output; ~40.6 Mt at 4.13% TREO; recoverable TREO ~0.9–1.05 Mt; Nd₂O₃ 13.8%, Pr₆O₁₁ 4.54%, Tb₄O₇ 0.072%, Dy₂O₃ 0.29%; NdFeB equivalent 402–469,000 t.

  • CRML Tanbreez Project (Greenland): LOI for 15% of concentrate; HREE‑rich (~27% TREO); ~170–180 kt TREO in situ; annual output ~5.3 kt TREO incl. ~1.0 kt magnet REOs.

Other Resources

  • Recycled Magnets & E‑Waste: Recovery from wind turbines, hard drives, and other devices.

  • Lamp Phosphors: Yttrium and terbium extraction from phosphor dust.

  • Acid Mine Drainage & Tailings: Rare earth recovery from legacy waste streams.

Ready to Serve Protected Defense Markets

REalloys: Compliant, Funded, and Positioned for Defense Supply

Through its acquisition of PMT Critical Metals – recipient of significant DoD R&D funding – REalloys is uniquely positioned to deliver advanced materials and magnets to protected Defense markets. By meeting requirements under U.S. Title III, DPA, DOE Title 17/48C/45X, IRA Tax Credits, and other federal programs, REalloys holds a strategic advantage to become a sole‑source supplier for Defense programs and stockpile needs.

  • DoD Backing: Significant R&D funding for advanced materials and magnets.

  • Program Compliance: Meets Title III, DPA, DOE Title 17/48C/45X, IRA Tax Credits.

  • Strategic Positioning: Eligible for sole‑source Defense contracts and stockpile supply.

  • National Security Impact: Strengthens U.S. independence in critical magnet metals.

Magnet Usage for Critical Defense Application (lbs)

Virginia Class Submarine

Virginia Class Submarine

ND-based magnets: 9,200 lbs

DDG-51 Destroyer

ND-based magnets: 5,200 lbs

F-35

SmCo and ND-based magnets: 900 lbs
Product/Application Rare Earth Elements Used Usage
F-35 fighter jet Y Jet engine
ATHENA laser weapon system Er, Yb, Nd Optical fibres in laser module
Tomahawk missle Nd, Pr, Dy, Tb, Sm Fin actuators in missile guidance and control systems, GPS, sensors
JDAM guided bombs Nd, Pr, Dy, Tb, Sm Fin actuators in missile guidance and control systems, GPS, sensors
Zumwalt-class destroyer Nd, Pr, Dy, Tb, Sm Electric jamming devices, storage batteries
HUMVEE military truck Y, Eu, Tb Laser
F-16, F-15, F-22 jets Er, Sm Jet Engine
M1A2 Abrams tank Sm, Eu, Nd, Tb, Y Navigation system, laser-equipped main gun sight
Stinger MANPAD Nd, Pr, Dy, Tb, Sm Ceramics, nuclear energy, fibre optic communications, glass coloring
Precision-guided munitions Nd, Pr, Dy, Tb, Sm Fin actuators in missile guidance and control systems, GPS, sensors
PATRIOT missile air defense system Gd, Sm , Y Radio frequency circulators
MQ-9, MQ-1 Predator drones Y, Tb Laser weapon system

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